Bang Design has developed the industrial design for two new software-defined military radio systems—a manpack unit for platoon-level use and a handheld variant for section-level deployment. The visual and interface design work was done in collaboration with engineering firm Cyient, which led the technical development of the devices.
The project involved creating a rugged and intuitive visual identity for the radios, tailored to the operational needs of the Indian defence services. The devices are intended to meet JS55555 ruggedisation standards, which cover resistance to extreme temperatures, vibrations, impacts, and exposure to substances like jet fuel and salt spray.
Bang Design focused on the physical appearance, user interface continuity, and usability aspects of the radios. Both units feature a consistent aesthetic to promote user familiarity and confidence in field conditions. Battery hotswapping, for example, can be performed using a coin or bayonet tip—enhancing field practicality.
The radios are housed in enclosures made from Al-6061-T6 aluminium alloy, chosen for its light weight, durability, and field reliability. Cyient handled thermal challenges, including the design of a fanless heat management system to ensure waterproofing and compactness.
Bang Design’s scope covered concept visualisation, enclosure form factor, and interface design. The company supported the development through to prototype presentation, working in tandem with Cyient’s internal and external teams to deliver demonstration-ready units for evaluation by defence authorities.
Bang Design is an India-based product and industrial design studio serving a wide range of sectors, including defence, consumer electronics, and healthcare.