Barflex Polyfilms Limited is advancing a multi-unit expansion programme involving technology upgrades at its Baddi plant in Himachal Pradesh, scale-up of its BA Flexpack joint venture in Faridabad, Haryana, and preparations for commissioning its upcoming Alwar facility in Rajasthan. The company said the initiatives are intended to strengthen its premium packaging portfolio and support higher operating efficiency. According to a press release issued by Barflex Polyfilms Limited, the expansion spans extrusion, printing, laminates, woven polypropylene products, and specialised label categories.
The company’s Baddi unit has completed a major technological upgrade supported by imported printing and multi-layer extrusion systems. The facility is now fully operational after expansion, with capacity rising from 6,000 tonnes per annum to 15,000 tonnes per annum. The upgraded plant now manufactures PVC shrink labels, newly added extrusion laminates, woven polypropylene bags, and 3D pouches, enabling the site to handle larger order volumes and multi-layer structures for fast-moving consumer goods, food, and speciality applications.
BA Flexpack Private Limited, the company’s Faridabad joint venture that commenced operations in May 2025, manufactures paper labels, PVC shrink labels, and in-mould labels. The unit is currently operating at 50 percent utilisation and is targeting full utilisation by the end of the financial year, followed by a planned capacity doubling. The press release stated that BA Flexpack has begun cross-selling and has secured orders from clients including ITC, Dabur, Amul, Mother Dairy, and Zydus.
The upcoming Alwar facility, operated through Barflex Flexibles Private Limited in partnership with Mahesh Edible Oil Group, has completed procurement and installation of major machinery and is in its final stage of readiness. Commercial production is expected within the financial year, with bank financing tied up for machinery and working capital. The joint venture plans to utilise 40 to 50 percent of capacity through captive demand from Mahesh Group’s edible oil and fast-moving consumer goods packaging requirements, with a target of full utilisation by the first quarter of FY26–27. The press release added that the unit will receive state subsidies, including 75 percent reimbursement of state goods and services tax deposited against sales and a 5 percent interest subsidy on the term loan.
Barflex Polyfilms Limited is engaged in the manufacture of flexible packaging products, including labels, laminates, pouches, and extrusion-based solutions for consumer and industrial applications across India.
